Parting and Grooving Inserts EDJ Grooving

Product name: EDJ-300R0.2 Inserts Series: EDJ

Products Details

Grooving tool is usually a carbide insert mounted in a special tool holder, similar to any other tool. Designs of grooving inserts vary, from a single tip, to an insert with multiple tips. Inserts are manufactured to nominal sizes. Multi tip insert grooving tools are used to decrease costs and increase productivity.First choice for most applications.High resistant against heat and plastic deformation.Large assortment, available in all geometries and widths

Width

Size(mm)

S

r±0.1

L

200

2.0

0.2

20

300

3.0

0.4

20

400

4.0

0.4

20

500

5.0

0.4

25

11. Flank Wear? Higher cutting resistance,Notch wear on flank, Poor roughness of surface, or deterioration of accuracy. Soft grades,Excessive cutting speed,Small flank angle,Low feed. Select a higher,wear-resistant grade,Reduce cutting speed,Increase flank angle,Increase feed. 2. Crater Wear? Uncontrolled chip,Poor surface quality,when finishing High speed processing carbon steel. Soft grades,Excessive cutting speed, Excessive feed,The strength of chip breaker Insufficient. Change to a higher wear-resistant grade,Reduce cutting speed,Reduce feed, Select a higher strength chip breaker. 3. Chipping? Sudden fracture of cutting edge(rake face and flank),Instability insert life. Toughness insufficient,Excessive feed rate,Strength of cutting edge insufficient,Instability of the tool. Select a tougher grade, Decrease feed rate, Increase honing of cutting edge(chamfering to rounding),Increase the stability and setting angle. 4. Insert Fracture? Cutting resistance increased Poor surface roughness. Toughness insufficient, Excessive feed rate, Strength of cutting edge insufficient,Instability of the tool. Select a tougher grade, Decrease feed rate,Increase honing of cutting edge(chamfering to rounding),Increase the stability and setting angle. 5. Plastic Deformation? Variation of dimension Nose wear,cutting edge drape or passivating.when processing alloy steel Poor surface roughness. Soft grade,Excessive cutting speed,Excessive cutting depth and feed rate,Overheat on cutting edge. Select a higher red hardness cutting material,Decrease cutting speed,Decrease cutting depth and feed rate,Select a higher thermal conductivity cutting material(CVD+sufficient coolant). 6. Build-Up-Edge? Workpiece dissolve with Cutting edge Poor surface roughness when finishing,Cutting resistance increased,Cutting soft materials. Cutting speed too low, Cutting edge obtuse,Unsuitable tool material. Increase cutting speed, Increase rake angle,Select small sticking force.Suitable for parting, grooving, and turning. Easy machining and unobstructed chip flow lead to improved surface quality. It is a universal chip breaker for general machining of steel, stainless steel, and cast iron.

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